ProcessTürk — Turnkey Industrial Plant Solutions

Multi-Zone Cold Storage Warehouse

A permanent warehouse that brings dry, chilled and frozen storage under a single engineering scope. An insulated steel structure with a polyurethane sandwich panel envelope is zoned by temperature class; each zone is engineered independently with its own cooling group. The structure is planned for staged expansion from day one — new zones can be added without halting existing operations. ProcessTürk manages the full scope from a single point of accountability: process engineering, equipment sourcing, installation coordination and commissioning, so the client works with one project team rather than coordinating separate contractors.

Last updated: September 3, 2026

Capacity
800 m² – 20,000+ m²
Lead time
20 – 40 weeks (phase-dependent)
Approx. project-based investment
On request
Exact price confirmed in quote

Prices may vary by capacity, automation level, equipment brand, auxiliary utilities, destination country and project scope. The exact price is confirmed by a quote prepared after the engineering pre-assessment.

Who is it for?

Who is it for?

Food-security and strategic reserve programmes (public or private)
Large distributors and importers needing multi-zone buffer capacity
Cold-chain 3PL and logistics operators scaling beyond container capacity
Food manufacturers requiring dedicated finished-goods and raw-material warehousing at scale
Capacity

Capacity options for this line

Phase 1 / Small campus — 800 – 5,000 m²
Mid-scale — 5,000 – 10,000 m²
Large-scale — 10,000+ m² (project-based)
Packaging type
Pallet storageRack storageBulk floor storage
Production Flow

Production Flow

Permanent, multi-zone dry / chilled / frozen storage for food-security programmes, large distributors and 3PL operators — engineered for staged capacity growth.

1 Site & Capacity Assessment 2 Structural & Civil Engineering 3 Zoning & Cooling System Design 4 Construction & Installation 5 Control, Automation & WMS Integration 6 Commissioning & Temperature Mapping 6 ADIM

Click a number on the diagram to highlight the matching step.

01
Site & Capacity Assessment
The warehouse is sized and zoned according to product mix, throughput and site conditions.
02
Structural & Civil Engineering
Foundation, steel structure and insulated envelope are designed for the target climate and load.
03
Zoning & Cooling System Design
Dry, chilled and frozen zones are engineered with dedicated cooling groups per temperature class.
04
Construction & Installation
Civil works, panel installation, racking, doors and cooling equipment are installed on site.
05
Control, Automation & WMS Integration
Temperature control, alarms, remote monitoring and optional warehouse-management-system integration are commissioned.
06
Commissioning & Temperature Mapping
Full-capacity performance is verified with temperature mapping across every zone before handover.
Line Scope

Not a single item, but a configurable production system

The list below comes from the line's real machine assignments. Quantity, optional equipment and capacity choice are clarified separately in the quotation; no price is guessed for an unselected variant.

Insulated PIR Sandwich PanelIncludedQty × 1Cold Room EquipmentStandard configurationPIR-polyurethane filled sandwich panel with Poly-coated faces, forming the cold room insulation envelope.Sliding Cold Room DoorIncludedQty × 1Cold Room EquipmentStandard configurationSliding room door with plastic frame and PIR core — for above-zero chilled rooms.Sliding Deep-Freeze DoorIncludedQty × 1Cold Room EquipmentStandard configurationHeated sliding door with 140 mm leaf for frozen storage rooms.Split Cooling Unit — Frozen StorageIncludedQty × 1Cold Room EquipmentStandard configurationSplit cooling unit with semi-hermetic compressor delivering the −18 °C / −22 °C regime.Split Cooling Unit — Chilled StorageIncludedQty × 1Cold Room EquipmentStandard configurationSplit cooling unit with semi-hermetic compressor delivering the 0 °C / +4 °C regime.Split Cooling Unit — Dry Store, Corridor and Loading BayIncludedQty × 1Cold Room EquipmentStandard configurationClimate control for above-zero rooms — dry storage, processing corridor and loading bay.Ceiling-Type EvaporatorIncludedQty × 1Cold Room EquipmentStandard configurationDouble-throw, digitally controlled ceiling evaporator — fan count and diameter selected by room volume.Cold Room Lighting and Pressure Relief Valve SetIncludedQty × 1Cold Room EquipmentStandard configurationCold room LED lighting, installation materials and pressure relief valve for frozen rooms.

Specifications

Floor area
800 m² – 20,000+ m²
Temperature zones
Ambient / +2 °C…+8 °C / −18 °C and below — combinable in any ratio
Construction
Insulated steel-frame structure, PU sandwich panel envelope
Expansion
Staged / phased — additional zones without halting existing operations
Facility Requirements

Facility Requirements

Land
Owned or leased industrial plot; a load-bearing soil survey is required.
Installed power
150 kW – 1.5 MW+ depending on zone mix and scale
Utilities
Water; backup power (generator / UPS) is strongly recommended at this scale.
Access
Truck yard and loading-dock design are included in the civil scope.
Machines in this line

Machines that build this line

Insulated PIR Sandwich Panel
Cold Room Equipment

Insulated PIR Sandwich Panel

PIR-polyurethane filled sandwich panel with Poly-coated faces, forming the cold room insulation envelope.

Capacity
80 / 100 / 150 mm · panel width 1,110 mm
Estimated investment
Project-based price
View Details
Cold Room Equipment

Sliding Cold Room Door

Sliding room door with plastic frame and PIR core — for above-zero chilled rooms.

Capacity
Clear opening 220 × 280 cm · leaf 100 mm
Estimated investment
Project-based price
View Details
Cold Room Equipment

Sliding Deep-Freeze Door

Heated sliding door with 140 mm leaf for frozen storage rooms.

Capacity
Clear opening 220 × 280 cm · leaf 140 mm
Estimated investment
Project-based price
View Details
Cold Room Equipment

Split Cooling Unit — Frozen Storage

Split cooling unit with semi-hermetic compressor delivering the −18 °C / −22 °C regime.

Capacity
28,230 W · −18 °C / −22 °C · 29 HP
Estimated investment
Project-based price
View Details
Cold Room Equipment

Split Cooling Unit — Chilled Storage

Split cooling unit with semi-hermetic compressor delivering the 0 °C / +4 °C regime.

Capacity
32,600 W · 0 °C / +4 °C · 20 HP
Estimated investment
Project-based price
View Details
Cold Room Equipment

Split Cooling Unit — Dry Store, Corridor and Loading Bay

Climate control for above-zero rooms — dry storage, processing corridor and loading bay.

Capacity
24,200 – 43,940 W · +12 °C … +24 °C
Estimated investment
Project-based price
View Details
Cold Room Equipment

Ceiling-Type Evaporator

Double-throw, digitally controlled ceiling evaporator — fan count and diameter selected by room volume.

Capacity
2 – 4 fans · 450 / 500 mm · double throw
Estimated investment
Project-based price
View Details
Cold Room Lighting and Pressure Relief Valve Set
Cold Room Equipment

Cold Room Lighting and Pressure Relief Valve Set

Cold room LED lighting, installation materials and pressure relief valve for frozen rooms.

Capacity
Set — LED lighting + pressure relief valve
Estimated investment
Project-based price
View Details
Core Systems This Line Can Include

Core Systems This Line Can Include

  • Structural steel frame and foundation
  • Insulated PU sandwich panel envelope (per zone)
  • Cold room doors (dock-level and walk-through)
  • Condenser / evaporator groups (multi-zone)
  • Compressor / cooling plant room
  • Racking and pallet storage systems
  • Temperature control and automation (BMS)
  • Alarm and remote monitoring
  • Loading dock levellers and dock shelters
  • Electrical distribution and backup power interface
Optional Equipment

Optional Equipment

Blast-freezing tunnel / room Warehouse Management System (WMS) integration Solar power / hybrid energy system Forklift and materials-handling equipment package Weighbridge On-site quality-control laboratory CCTV and access control Generator / uninterruptible power system

Investment Rationale

Strategic warehousing reduces exposure to supply-chain disruption and import dependency; it is critical infrastructure for national and regional food-security programmes and for large-scale distribution. The staged structure makes it possible to begin operating without committing the entire investment on day one.

Installation & Commissioning

Layout, mechanical/electrical assembly coordination and full-capacity commissioning are handled by our team.

Operator Training

During commissioning your operators are trained on-site for operation, cleaning and daily maintenance.

Spare Parts & Service

A critical spare-parts list is provided with the quote; remote and on-site service support production continuity.

Customization for Your Product

Configuration is adapted by our engineers to your product characteristics, packaging, capacity and plant conditions.

What will we ask you before the quote?

These details let us offer the right scope and the right price the first time.

Product type
Capacity target
Packaging type
Installation country
Existing facility status
Power / water / air utilities
Target budget
Planned investment date
Frequently Asked Questions

Frequently Asked Questions

Is this a permanent structure or modular?

Permanent steel-frame and insulated-panel construction — not container-based. For a smaller, quickly deployable need, see our [Cold Storage & Container System](/hatlar/soguk-depolama-konteyner-sistemi) line (20–1000 m³).

Can capacity be added later without stopping operations?

Yes — the site and structure are planned for staged expansion from day one.

Do you handle the civil and structural engineering too?

Yes, the structural and civil scope is coordinated as part of the turnkey delivery.

Can dry, chilled and frozen storage be combined under one roof?

Yes; each zone is engineered independently and can be combined in any ratio.

Do you provide racking and material-handling equipment?

Racking is included in scope; forklifts and other handling equipment are available as an optional package.

Is remote monitoring available across multiple sites?

Yes — temperature control and alarm systems can be centrally monitored across multiple facilities.

Is there after-sales support?

Yes; we support production continuity with spare parts, technical support and remote/on-site service.

Does the installation country affect the price?

Yes; shipping, customs, local assembly and utility costs vary by destination and are confirmed in the quote.

Get an engineering pre-assessment for this line

Share your capacity target; our engineers will get back with area, equipment and estimated investment.

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