ProcessTürk — Turnkey Industrial Plant Solutions
Sector Leader

Tomato Paste & Processing Line

A turnkey line covering washing, conveying, crushing, shell separation, heating, vacuum evaporation, brix control, pasteurization, filling and packaging. Scalable by capacity.

Capacity
6 – 50 ton/gün
Lead time
14 – 26 hafta
Approx. project-based investment
$758,000 – $969,000
Exact price confirmed in quote

Prices may vary by capacity, automation level, equipment brand, auxiliary utilities, destination country and project scope. The exact price is confirmed by a quote prepared after the engineering pre-assessment.

Tomato Paste & Processing Line
Who is it for?

Who is it for?

Yeni domates/salça yatırımcısı
Mevcut konserve fabrikasını modernize edenler
Salça ihracatçısı & fason üretici
Kooperatif ve tarımsal işletmeler
Capacity

Capacity options for this line

6 – 10 ton/gün
10 – 25 ton/gün
25 – 50 ton/gün
50+ ton/gün (proje bazlı)
Packaging type
Teneke kutuCam kavanozAseptik torbaBidon
Production Flow

Production Flow

Fully automated, hygienic tomato paste line from washing to fill-pack.

01
Kabul & Tartım
Hasat domatesi kantarda tartılır, kalite ve brix ön kontrolü yapılır.
02
Yıkama & Ayıklama
Flotasyon yıkama, yaprak/taş ayırma ve optik ayıklama ile yabancı madde uzaklaştırılır.
03
Kırma & Ön Isıtma
Kırıcıda parçalanan domates, hot/cold-break ile enzim inaktivasyonu için ısıtılır.
04
Pulper & Refiner
Kabuk ve çekirdek elenerek pürüzsüz pulp elde edilir.
05
Vakum Evaporasyon
Çok etkili evaporatörde su alınarak istenen brikse (28–36) konsantre edilir.
06
Pastörizasyon
Isıl işlemle mikrobiyal güvenlik ve raf ömrü sağlanır.
07
Aseptik / Tenekeli Dolum
Ürün aseptik torbaya veya teneke/kavanoza hijyenik olarak doldurulur.

Specifications

Capacity
6 – 50 ton/day (higher on request)
Brix range
28 – 36 brix by target
Process
Hot-break / cold-break optional
Filling type
Aseptic bag, can, jar or bulk
Material
Product contact: AISI 304 / 316
Control
PLC + HMI
Cleaning
Manual / semi / automatic CIP
Commissioning
Turnkey
Facility Requirements

Facility Requirements

Kapalı Alan
400 – 800 m²
Kurulu Güç
150 – 350 kW
Buhar
1 – 3 ton/saat
Su
5 – 15 m³/saat
Operatör
4 – 8 kişi/vardiya
Machines in this line

Machines that build this line

Vacuum Evaporator
Thermal Processing
Fully automatic

Vacuum Evaporator

Low-temperature concentration to target brix for tomato and fruit.

Capacity
1.000 – 10.000 L/h
Lead time
12 – 18 hafta
Estimated investment
€27,025 – €86,250
5 capacity options
View Details
Pasteurizer
Thermal Processing
Fully automatic

Pasteurizer

Continuous pasteurization unit with plate heat recovery.

Capacity
1.000 – 15.000 L/h
Lead time
8 – 14 hafta
Estimated investment
€50,025 – €97,750
6 capacity options
View Details
Plate Heat Exchanger
Auxiliary Equipment
Fully automatic

Plate Heat Exchanger

Compact, high-efficiency heat transfer unit.

Capacity
Projeye göre
Lead time
4 – 8 hafta
Estimated investment
Project-based price
View Details
Can Seaming Machine
Filling & Packaging
Fully automatic

Can Seaming Machine

Double-seam closing for tin cans.

Capacity
1500 – 3000 kutu/saat
Lead time
8 – 12 hafta
Estimated investment
Project-based price
View Details
Core Systems This Line Can Include

Core Systems This Line Can Include

  • Domates kabul ve yıkama sistemi
  • Ayıklama ve taşıma bantları
  • Kırma ve ön ısıtma grubu (hot/cold-break)
  • Pulper & refiner sistemi
  • Vakum evaporasyon ünitesi
  • Pastörizasyon / sterilizasyon sistemi
  • Aseptik veya tenekeli dolum hattı
  • CIP temizlik sistemi
  • Transfer pompaları ve proses tankları
  • Elektrik pano, PLC ve otomasyon sistemi
  • Kurulum, test üretimi ve operatör eğitimi
Optional Equipment

Optional Equipment

Otomatik kasa boşaltma sistemi Optik ayıklama Otomatik CIP Aseptik dolum ünitesi Teneke / kavanoz dolum alternatifleri Buhar kazanı Hava kompresörü Su arıtma sistemi Laboratuvar ekipmanları Soğuk depo veya hammadde kabul alanı
Investment Options

Investment Options

Economic
Limited automation
$634,000 – $811,000
Core process equipment, standard control system, limited automation and basic commissioning support. For investors who want to keep initial cost controlled.
Standard
Balanced automation
$758,000 – $969,000
Balanced automation, stronger process control, main auxiliary equipment, installation support and operator training. Recommended for long-term, sustainable production.
Premium / Full
Full automation
$1,017,000 – $1,299,000
High automation, advanced PLC/HMI control, premium equipment options, extensive field support, extended commissioning and strong quality control. For low operator dependency and factory-grade standards.

Prices may vary by capacity, automation level, equipment brand, auxiliary utilities, destination country and project scope. The exact price is confirmed by a quote prepared after the engineering pre-assessment.

Investment Rationale

Salça hattının temel yatırım mantığı; sezonluk ve hızlı bozulan domatesi, uzun raf ömürlü, stoklanabilir ve ihraç edilebilir konsantre ürüne dönüştürmektir. Bu yatırım modeli özellikle domates üretiminin yoğun olduğu bölgelerde, hasat dönemindeki fiyat avantajını endüstriyel ürüne çevirerek katma değer oluşturur. Nihai yatırım fizibilitesi; hammadde fiyatı, hedef brix, ambalaj tipi, enerji maliyeti, pazar fiyatı ve kapasite kullanım oranına göre ayrıca değerlendirilmelidir.

Installation & Commissioning

Layout, mechanical/electrical assembly coordination and full-capacity commissioning are handled by our team.

Operator Training

During commissioning your operators are trained on-site for operation, cleaning and daily maintenance.

Spare Parts & Service

A critical spare-parts list is provided with the quote; remote and on-site service support production continuity.

Customization for Your Product

Configuration is adapted by our engineers to your product characteristics, packaging, capacity and plant conditions.

What will we ask you before the quote?

These details let us offer the right scope and the right price the first time.

Product type
Capacity target
Packaging type
Installation country
Existing facility status
Power / water / air utilities
Target budget
Planned investment date
Frequently Asked Questions

Frequently Asked Questions

Kurulum ve devreye alma ne kadar sürer?
Kapasiteye bağlı olarak sahada tipik 3–6 hafta; üretim ve sevkiyat termine dahildir.
Proses parametreleri ve reçete desteği veriliyor mu?
Evet; brix, sıcaklık ve akış ayarları ile operatör eğitimi teslimin parçasıdır.
Aseptik mi tenekeli dolum mu?
İkisi de mümkün; hedef pazar ve raf ömrüne göre birlikte seçeriz.
Mevcut binama uyarlanır mı?
Yerleşim binanıza göre tasarlanır; alan/enerji ihtiyaçları ön değerlendirmede netleşir.
Is there after-sales support?
Yes; we support production continuity with spare parts, technical support and remote/on-site service.
Does the installation country affect the price?
Yes; shipping, customs, local assembly and utility costs vary by destination and are confirmed in the quote.

Get an engineering pre-assessment for this line

Share your capacity target; our engineers will get back with area, equipment and estimated investment.

Chat on WhatsApp