ProcessTürk — Turnkey Industrial Plant Solutions

Fully Automatic Orange Blossom Water Filling Line

The Fully Automatic Filling Line is designed to provide high efficiency and quality in the beverage sector. This line integrates bottle feeding, washing, filling, cap sealing, and labeling stages, thereby optimizing the production process. Thanks to its advanced technology, compliance with hygiene and safety standards is ensured at every stage, preserving product quality. The automation of the line minimizes human intervention, reducing the margin of error and accelerating production processes. This filling line is ideal for processing sensitive products such as orange blossom water. Its user-friendly interface and modular structure offer flexibility to businesses, enabling them to meet different production needs.

Capacity
2500 pcs/h
Lead time
90 Gün
Approx. project-based investment
On request
Exact price confirmed in quote

Prices may vary by capacity, automation level, equipment brand, auxiliary utilities, destination country and project scope. The exact price is confirmed by a quote prepared after the engineering pre-assessment.

Fully Automatic Orange Blossom Water Filling Line
Who is it for?

Who is it for?

New food investor looking to establish their own brand
Beverage producer looking to increase existing production capacity
Businesses seeking diversity in the fruit juice sector
Food companies looking to reduce costs through automation
Premium brands aiming to offer high-quality products
Entrepreneurs engaged in low-volume production but aiming for growth
Production Flow

Production Flow

Fully Automatic Orange Blossom Water Filling Line

01
Infeed Rotary Table for Empty Bottles
Ensures the regular feeding of empty bottles to the production line.
02
Bottle Washing and Air Drying Unit
Cleans and dries the empty bottles at the entrance.
03
Essential Oil Filling System
Fills the necessary essential oils for orange blossom water.
04
Main Liquid Filling Unit
Fills the orange blossom water into cleaned bottles.
05
Rotary Table Cap Closing & Vibratory Sorting Unit
Ensures automatic closing and sorting of caps for filled bottles.
06
Automatic Linear Labeling & TIJ Date Coding Unit
Ensures the application of labels on bottles and printing of date codes.
07
Output Bottle Collection Rotary Table
Ensures the collection of completed bottles and directs them to the output.
Facility Requirements

Facility Requirements

installed power
calculated on a project basis
water supply
clean and sufficient amount of water must be provided
air pressure
the necessary air pressure must be provided for the system to operate
electrical infrastructure
it should be arranged to meet the energy needs of the system
waste management
waste generated in the system must be disposed of appropriately
area requirements
suitable space must be provided for the placement of machines
cooling system
a cooling infrastructure is required for the storage of liquids
maintenance area
sufficient space must be allocated for the maintenance and repair of machines
Machines in this line

Machines that build this line

Infeed Empty Bottle Feeding Turntable
Auxiliary Equipment
Fully automatic

Infeed Empty Bottle Feeding Turntable

A turntable that ensures a regular flow of empty bottles.

Estimated investment
Project-based price
View Details
Bottle Washing and Air Drying Unit
Auxiliary Equipment
Fully automatic

Bottle Washing and Air Drying Unit

An automatic unit that washes and dries bottles.

Capacity
Dakikada 30 – 40 Şişe
Estimated investment
Project-based price
View Details
Essential Oil Filling System
Filling & Packaging
Fully automatic

Essential Oil Filling System

Micro-volume essential oil dosing system.

Estimated investment
Project-based price
View Details
Main Liquid Filling Unit
Filling & Packaging
Fully automatic

Main Liquid Filling Unit

It is a unit designed for fully automatic liquid filling operations.

Estimated investment
Project-based price
View Details
Rotary Table Cap Closing & Vibratory Sorting Unit
Auxiliary Equipment
Fully automatic

Rotary Table Cap Closing & Vibratory Sorting Unit

Unit performing automatic cap closing and bottle sorting operations.

Capacity
Dakikada 30 – 40 Şişe
Estimated investment
Project-based price
View Details
Automatic Linear Labeling & TIJ Date Coding Unit
Labeling
Fully automatic

Automatic Linear Labeling & TIJ Date Coding Unit

A unit that automatically performs labeling and date coding processes on bottles.

Capacity
Dakikada 30 – 80 Şişe
Estimated investment
Project-based price
View Details
Output Bottle Collection Rotary Table
Auxiliary Equipment
Fully automatic

Output Bottle Collection Rotary Table

Rotary table where finished products accumulate.

Estimated investment
Project-based price
View Details
Core Systems This Line Can Include

Core Systems This Line Can Include

  • Infeed Empty Bottle Feeding System
  • Bottle Washing Unit
  • Air Drying System
  • Volatile Oil Filling System
  • Main Liquid Filling System
  • Rotary Table Cap Closing System
  • Vibrating Sorting Unit
  • Automatic Linear Labeling System
  • TIJ Date Coding System
  • Exit Bottle Collection System
Optional Equipment

Optional Equipment

Automatic Bottle Inspection System Cap Interior Cleaning Unit External Surface Cleaning System Air Spraying Unit Automatic Palletizing System Bottle Temperature Control Unit Filling Speed Adjustment System Advanced Fault Detection System

Investment Rationale

The fully automatic cap and liquid filling line has been developed to respond to the increasing demand in the beverage and fruit juice sector. With market growth, systems that offer high efficiency and fast production processes enable businesses to gain a competitive advantage. This line optimizes production processes by integrating bottle filling and labeling operations, reducing labor costs. Thanks to advanced automation features, the line continuously maintains high quality and hygiene standards while providing flexibility to businesses. Targeting market gaps, this system helps businesses increase their production capacities with its user-friendly design. Thus, beverage and fruit juice producers can respond to customer demands more quickly and expand their market share.

Installation & Commissioning

Layout, mechanical/electrical assembly coordination and full-capacity commissioning are handled by our team.

Operator Training

During commissioning your operators are trained on-site for operation, cleaning and daily maintenance.

Spare Parts & Service

A critical spare-parts list is provided with the quote; remote and on-site service support production continuity.

Customization for Your Product

Configuration is adapted by our engineers to your product characteristics, packaging, capacity and plant conditions.

What will we ask you before the quote?

These details let us offer the right scope and the right price the first time.

Product type
Capacity target
Packaging type
Installation country
Existing facility status
Power / water / air utilities
Target budget
Planned investment date
Frequently Asked Questions

Frequently Asked Questions

What is the level of automation of the filling line?
It is a fully automatic system, thus minimizing human intervention.
Can I get information about the energy consumption of the line?
It is designed with energy efficiency in mind, but specific values may vary depending on the project.
Which bottle sizes is it compatible with?
It has the capacity to work with different bottle sizes, but compatible sizes are determined according to the project's requirements.
How are the maintenance processes carried out?
Maintenance processes should be carried out at the intervals and according to the procedures specified in the user manual.
How does the labeling process take place?
The automatic linear labeling unit places labels on the bottles with precision.
What support services are offered with the system?
Installation, training, and technical support services are provided.
Is there after-sales support?
Yes; we support production continuity with spare parts, technical support and remote/on-site service.
Does the installation country affect the price?
Yes; shipping, customs, local assembly and utility costs vary by destination and are confirmed in the quote.

Get an engineering pre-assessment for this line

Share your capacity target; our engineers will get back with area, equipment and estimated investment.

Chat on WhatsApp