Mayonnaise, Ketchup and Sauce Line
The machine
A European-standard sauce preparation platform; a turnkey package with lobe-pump transfer tank, CIP cleaning unit, chiller, steam boiler, complete stainless process piping and the electrical-automation system. Offered in three sizes with 500, 1,000 and 1,500 kg/h cold-sauce capacity; tank volume and auxiliary equipment scale with capacity. The optional filling line — 4x1 servo filler, lid feeding/capping, labeling, jar trays and a 25 m conveyor — takes the product shelf-ready.
Price and delivery scope depend on the selected product. Your quotation specifies whether transport, taxes, site works and installation are included.
Who is it for?
Compare options
500 kg/h Project-based price | 1,000 kg/h Project-based price | 1,500 kg/h Project-based price | |
|---|---|---|---|
| Hot sauce | 300 kg/h | 600 kg/h | 1,000 kg/h |
| Platform tank | 500 L (working 250 L) | 700 L (working 350 L) | 1000 L (working 500 L) |
| Optional filling line | Project-based price | Project-based price (incl. automatic lid feeding) | — |
The plant this line runs in
The complete plant, from raw material intake to dispatch. Click any machine for capacity and supply scope; use the modes above to isolate the product flow, the utilities and the ProcessTürk supply scope.
Production Flow
Complete sauce preparation platform with three capacity options (500 / 1,000 / 1,500 kg/h); shelf-ready production with the optional filling & packaging line.
Click a number on the diagram to highlight the matching step.
Not a single item, but a configurable production system
The list below comes from the line's real machine assignments. Quantity, optional equipment and capacity choice are clarified separately in the quotation; no price is guessed for an unselected variant.
Equipment may vary by capacity. Alternatives are not all included together. Equipment without a verified capacity mapping is confirmed when preparing your quotation.
Specifications
| Cold sauce | 500 – 1,500 kg/h (by capacity) |
|---|---|
| Hot sauce | 300 – 1,000 kg/h (by capacity) |
| Platform tank | 500 / 700 / 1000 L |
| Installed power (platform) | ~25 – 30 kW |
| Material | Complete AISI 304 |
|---|---|
| Manufacturing time | 120 – 150 days |
| Delivery term | EXW (ex-works) |
| Warranty | 1 year |
Product Video
Technical Documents
Facility Requirements
Machines that build this line
Sauce Preparation Platform
Complete sauce preparation system combining vacuum heavy mixer, high-speed stirrer, pre-preparation and oil stock tanks on a single platform.
Lobe Pump Transfer Tank
Conical-bottom stainless transfer tank feeding the prepared product hygienically to the filling unit.
Chiller Cooling Unit
Water chiller removing homogenization heat to secure the product and its formula.
CIP Cleaning Unit
3-tank automatic CIP system for in-place cleaning of tanks, pipes and machines.
Steam Boiler
Industrial steam boiler running on diesel or natural gas with fully redundant safety equipment.
4x1 Servo Linear Filling Machine
4-injector linear machine with volumetric servo filling; nozzles rise from the bottle bottom while filling, preventing foam in foamy products.
Bottle Washing and Air Drying Unit
An automatic unit that washes and dries bottles.
Lid Sequencing Machine
Sensor-controlled feeding unit that elevates lids from the hopper and sequences them automatically to the capping machine.
Single-Lane Capping Machine
Automatic capping for jars and bottles.
Conveyor Servo Labelling Machine
Open-frame conveyor servo labelling system for bottles and jars.
Jar Feeding & Collection Tray
Rotary tray organizing jar/bottle flow at the infeed and outfeed of the filling line.
Process Tank
High-performance process tank, ideal for hygienic production processes.
Infeed Empty Bottle Feeding Turntable
A turntable that ensures a regular flow of empty bottles.
Induction Foil Cap Sealing Machine
Manual Pro 1500 and Mini 500 models, and automatic Auto 8000 and Auto 4000 models for aluminium foil cap sealing.
Core Systems This Line Can Include
- Sauce preparation platform (capacity 500 / 700 / 1000 L tank)
- Lobe pump transfer tank (1 – 2 m³)
- CIP cleaning unit (500 L × 3 tanks)
- Chiller cooling unit
- Steam boiler (diesel/natural gas)
- Complete stainless steel process piping (pipe, valve, fittings + labor)
- Electrical panel and automation system
- Water testing and commissioning
Optional Equipment
Investment Rationale
The SAUCE series offers sauce production in three scales with a single platform architecture: 500 kg/hour for controlled market entry, 1,000 kg/hour for regional scale, and 1,500 kg/hour for industrial volume. As the production increases, process flow remains the same, allowing for the transfer of equipment and recipe information; investment risk is staggered. Final feasibility is assessed along with raw materials, packaging, and target market conditions.
Installation & Commissioning
Layout, mechanical/electrical assembly coordination and full-capacity commissioning are handled by our team.
Operator Training
During commissioning your operators are trained on-site for operation, cleaning and daily maintenance.
Spare Parts & Service
A critical spare-parts list is provided with the quote; remote and on-site service support production continuity.
Customization for Your Product
Configuration is adapted by our engineers to your product characteristics, packaging, capacity and plant conditions.
What will we ask you before the quote?
These details let us offer the right scope and the right price the first time.
Frequently Asked Questions
What is included in the price?
What is the difference between the capacities?
What is the production time?
Is there a warranty for the equipment?
Can I purchase without the filling line?
Why is the price for 1,500 kg/hour project-based?
Is there after-sales support?
Does the installation country affect the price?
How does the warranty work for line projects?
Get an engineering pre-assessment for this line
Share your capacity target; our engineers will get back with area, equipment and estimated investment.