ProcessTürk — Turnkey Industrial Plant Solutions

Filling & Packaging Line

Combines servo filling, capping, labeling and coding on a single conveyor line. Wide product range incl. oil, sauce, beverage and detergent.

Last updated:

Capacity
500 – 2,500 pcs/h
Lead time
6 – 12 weeks
Approx. project-based investment
⁦⁦€147,000⁩ – ⁦€188,000⁩⁩
Exact price confirmed in quote

Prices may vary by capacity, automation level, equipment brand, auxiliary utilities, destination country and project scope. The exact price is confirmed by a quote prepared after the engineering pre-assessment.

Who is it for?

Who is it for?

Manufacturer switching to packaged product
Need for filling oil/sauce/beverage/detergent
Contract filling & packaging
Factory planning capacity increase
Capacity

Capacity options for this line

500 – 1,000 pcs/h
1,000 – 2,000 pcs/h
2,000 – 2,500 pcs/h
Custom capacity (project-based)
Packaging type
PET bottleGlass jarCanDoypack
Digital Factory

The plant this line runs in

The complete plant, from raw material intake to dispatch. Click any machine for capacity and supply scope; use the modes above to isolate the product flow, the utilities and the ProcessTürk supply scope.

Production Flow

Production Flow

Filling, capping and labeling integration for liquid and viscous products.

1 Product Feeding 2 Filling 3 Capping 4 Labeling 5 Coding 6 Box & Packaging 7 Palletizing 7 ADIM

Click a number on the diagram to highlight the matching step.

01
Product Feeding
Product is fed from the buffer tank to the filling unit in a controlled manner.
02
Filling
Precise and fast filling with volumetric/weight servo filling.
03
Capping
Screw/press cap is automatically placed and tightened.
04
Labeling
Body/wrap label is precisely positioned.
05
Coding
Production/expiration date and lot are printed with inkjet/laser.
06
Box & Packaging
Products are placed in boxes and sealed.
07
Palletizing
Boxes are stacked on pallets to prepare for shipment.
Line Scope

Not a single item, but a configurable production system

The list below comes from the line's real machine assignments. Quantity, optional equipment and capacity choice are clarified separately in the quotation; no price is guessed for an unselected variant.

4x1 Servo Linear Filling MachineIncludedQty × 1Filling & PackagingStandard configuration4-injector linear machine with volumetric servo filling; nozzles rise from the bottle bottom while filling, preventing foam in foamy products.Jar Feeding & Collection TrayIncludedQty × 1Filling & PackagingStandard configurationRotary tray organizing jar/bottle flow at the infeed and outfeed of the filling line.Lid Sequencing MachineIncludedQty × 1Filling & PackagingStandard configurationSensor-controlled feeding unit that elevates lids from the hopper and sequences them automatically to the capping machine.Single-Lane Capping MachineIncludedQty × 1Filling & PackagingStandard configurationAutomatic capping for jars and bottles.Full-Automatic Labeling (Cabin)IncludedQty × 1LabelingStandard configurationConveyorized, high-speed fully automatic labeling station.Infeed Empty Bottle Feeding TurntableIncludedQty × 1Auxiliary EquipmentStandard configurationA turntable that ensures a regular flow of empty bottles.Bottle Washing and Air Drying UnitOptionalQty × 1Auxiliary EquipmentStandard configurationAn automatic unit that washes and dries bottles.Hot Air TunnelOptionalQty × 1Filling & PackagingStandard configurationIndustrial hot air shrinking tunnel provides uniform heat distribution.Induction Foil Cap Sealing MachineOptionalQty × 1Filling & PackagingCapacity selection requiredManual Pro 1500 and Mini 500 models, and automatic Auto 8000 and Auto 4000 models for aluminium foil cap sealing.

Specifications

Capacity
500 – 2,500 pcs/h
Product
Liquid / viscous
Integration
Fill+cap+label
Product Video

Product Video

Technical Documents

Technical Documents

Facility Requirements

Facility Requirements

Closed Area
120 – 350 m²
Installed Power
30 – 90 kW
Compressed Air
6 – 8 bar
Operator
2 – 5 persons/shift
Machines in this line

Machines that build this line

4x1 Servo Linear Filling Machine
Filling & Packaging
Fully automatic

4x1 Servo Linear Filling Machine

4-injector linear machine with volumetric servo filling; nozzles rise from the bottle bottom while filling, preventing foam in foamy products.

Capacity
500 – 2,500 pcs/h
Lead time
6 – 10 weeks
Estimated investment
⁦⁦$34,500⁩ – ⁦$44,000⁩⁩
View Details
Jar Feeding & Collection Tray
Filling & Packaging
Fully automatic

Jar Feeding & Collection Tray

Rotary tray organizing jar/bottle flow at the infeed and outfeed of the filling line.

Capacity
Up to 4,800 pcs/h
Lead time
4 – 6 weeks
Estimated investment
⁦⁦€4,150⁩ – ⁦€5,300⁩⁩
View Details
Lid Sequencing Machine
Filling & Packaging
Fully automatic

Lid Sequencing Machine

Sensor-controlled feeding unit that elevates lids from the hopper and sequences them automatically to the capping machine.

Capacity
1,800 – 6,000 pcs/h
Lead time
6 – 10 weeks
Estimated investment
⁦⁦$14,500⁩ – ⁦$18,000⁩⁩
View Details
Single-Lane Capping Machine
Filling & Packaging
Fully automatic

Single-Lane Capping Machine

Automatic capping for jars and bottles.

Capacity
500 – 1,500 pcs/h
Lead time
6 – 10 weeks
Estimated investment
⁦⁦$29,000⁩ – ⁦$37,000⁩⁩
View Details
Full-Automatic Labeling (Cabin)
Labeling
Fully automatic

Full-Automatic Labeling (Cabin)

Conveyorized, high-speed fully automatic labeling station.

Capacity
Packaging diameter, label length and application type approximately 10 – 40 pcs/min
Lead time
6 – 10 weeks
Estimated investment
⁦⁦$7,700⁩ – ⁦$9,850⁩⁩
View Details
Infeed Empty Bottle Feeding Turntable
Auxiliary Equipment
Fully automatic

Infeed Empty Bottle Feeding Turntable

A turntable that ensures a regular flow of empty bottles.

Estimated investment
⁦€2,400⁩
View Details
Bottle Washing and Air Drying Unit
Auxiliary Equipment
Fully automatic

Bottle Washing and Air Drying Unit

An automatic unit that washes and dries bottles.

Capacity
30 – 40 Bottles per minute (2,400 bottles/h)
Estimated investment
Project-based price
View Details
Hot Air Tunnel
Filling & Packaging

Hot Air Tunnel

Industrial hot air shrinking tunnel provides uniform heat distribution.

Estimated investment
Project-based price
View Details
Induction Foil Cap Sealing Machine
Filling & Packaging

Induction Foil Cap Sealing Machine

Manual Pro 1500 and Mini 500 models, and automatic Auto 8000 and Auto 4000 models for aluminium foil cap sealing.

Estimated investment
Project-based price
4 capacity options
View Details
Core Systems This Line Can Include

Core Systems This Line Can Include

  • Product feeding and buffer tank
  • Servo filling unit
  • Cap feeding and capping
  • Labeling unit
  • Coding (date/lot) system
  • Conveyor and accumulation system
  • Box / packaging unit
  • Palletizing
  • CIP / cleaning (for liquid products)
  • Electrical panel, PLC and automation
Optional Equipment

Optional Equipment

Format change sets Metal detector / checkweigher Shrink / group packaging Automatic palletizing (robot) Laser coding Nitrogen dosing Air compressor
Investment Options

Investment Options

Economic
Limited automation
⁦⁦€123,000⁩ – ⁦€157,000⁩⁩
Core process equipment, standard control system, limited automation and basic commissioning support. For investors who want to keep initial cost controlled.
Standard
Balanced automation
⁦⁦€147,000⁩ – ⁦€188,000⁩⁩
Balanced automation, stronger process control, main auxiliary equipment, installation support and operator training. Recommended for long-term, sustainable production.
Premium / Full
Full automation
⁦⁦€197,000⁩ – ⁦€252,000⁩⁩
High automation, advanced PLC/HMI control, premium equipment options, extensive field support, extended commissioning and strong quality control. For low operator dependency and factory-grade standards.

Prices may vary by capacity, automation level, equipment brand, auxiliary utilities, destination country and project scope. The exact price is confirmed by a quote prepared after the engineering pre-assessment.

Investment Rationale

Filling-packaging is the step where efficiency and consistency are most visible in the product; automation reduces labor costs and waste, and improves brand perception.

Installation & Commissioning

Layout, mechanical/electrical assembly coordination and full-capacity commissioning are handled by our team.

Operator Training

During commissioning your operators are trained on-site for operation, cleaning and daily maintenance.

Spare Parts & Service

A critical spare-parts list is provided with the quote; remote and on-site service support production continuity.

Customization for Your Product

Configuration is adapted by our engineers to your product characteristics, packaging, capacity and plant conditions.

What will we ask you before the quote?

These details let us offer the right scope and the right price the first time.

Product type
Capacity target
Packaging type
Installation country
Existing facility status
Power / water / air utilities
Target budget
Planned investment date
Frequently Asked Questions

Frequently Asked Questions

Will it fit different bottle/jar sizes?

Fast transition to multiple packages with format change sets.

What is the capacity in pieces/hour?

Configured in the range of 500–2,500 pieces/hour depending on the product and packaging.

Will it integrate with my existing machines?

Integration with existing equipment at the conveyor and control level is possible.

Installation time?

Typically 1–3 weeks on-site.

Is there after-sales support?

Yes; we support your production continuity with spare-parts supply, technical support and remote/on-site service. During commissioning your operators are trained on-site for operation, cleaning and daily maintenance, and this training usually covers your entire production team. If a fault occurs, the issue is first diagnosed through remote technical support; if it cannot be resolved remotely, an on-site intervention is planned. A separate list of critical spare parts is provided together with the quotation, so you can see in advance which parts should be kept in stock. A periodic maintenance schedule and checklist are shared together with delivery. This support process applies to the same standard regardless of the country where the line is installed; differences in language or time zone do not change the quality of support. As a result, your line is supported with the same goal of uninterrupted production for years after installation.

Does the installation country affect the price?

Yes; shipping, customs, local assembly and utility costs vary by destination country and these items are confirmed in the quotation. The choice between sea and land transport is determined by distance and time constraints, and the cost of each is calculated separately. Customs duties and import procedures differ from country to country, which is why destination information is requested at the quotation stage. Local electrical voltage and grid frequency may also require adaptation of the machine, and this is stated as a separate line item in the quotation. Travel and accommodation costs for the installation team are either included in the quotation or shown as a separate item, depending on the scope of the project. This transparency lets you see the total investment cost of your project clearly in advance.

How does the warranty work for line projects?

For complete line projects, the warranty is defined per piece of equipment and stated in writing in the quotation, since each machine that makes up the line may carry a different warranty period. The warranty period generally starts from the delivery date, not from commissioning, and this distinction is clearly stated in the proposal document. If a fault occurs within warranty, it is first diagnosed through remote technical support; if the issue cannot be resolved remotely, an on-site intervention is planned and our team steps in on location. Critical wear parts are outside the warranty scope; a separate spare-parts list and stock recommendation for these items is provided together with the quotation. The warranty covers manufacturing defects, assembly errors and electrical/mechanical component faults, while damage caused by user error falls outside this scope. This structure gives even a multi-machine line investment a predictable and transparent support process.

Get an engineering pre-assessment for this line

Share your capacity target; our engineers will get back with area, equipment and estimated investment.

Chat on WhatsApp