ProcessTürk — Turnkey Industrial Plant Solutions

Filling & Packaging Line

Combines servo filling, capping, labeling and coding on a single conveyor line. Wide product range incl. oil, sauce, beverage and detergent.

Capacity
500 – 2,500 pcs/h
Lead time
6 – 12 weeks
Approx. project-based investment
⁦⁦$147,000⁩ – ⁦$188,000⁩⁩
Exact price confirmed in quote

Prices may vary by capacity, automation level, equipment brand, auxiliary utilities, destination country and project scope. The exact price is confirmed by a quote prepared after the engineering pre-assessment.

Who is it for?

Who is it for?

Manufacturer transitioning to packaged product
Need for filling oil/sauce/beverage/detergent
Contract filling & packaging
Factory planning capacity increase
Capacity

Capacity options for this line

500 – 1,000 pcs/h
1,000 – 2,000 pcs/h
2,000 – 2,500 pcs/h
Custom capacity (project-based)
Packaging type
PET bottleGlass jarTinDoypack
Digital Factory

The plant this line runs in

The complete plant, from raw material intake to dispatch. Click any machine for capacity and supply scope; use the modes above to isolate the product flow, the utilities and the ProcessTürk supply scope.

Production Flow

Production Flow

Filling, capping and labeling integration for liquid and viscous products.

01
Product Feeding
The product is fed from the buffer tank to the filling unit in a controlled manner.
02
Filling
Precise and fast filling with volumetric/weight servo filling.
03
Capping
Screw/press caps are automatically placed and tightened.
04
Labeling
The body/wrap label is positioned accurately.
05
Coding
Production/expiration date and lot are printed with inkjet/laser.
06
Box & Packaging
Products are placed in boxes and sealed.
07
Palletizing
Boxes are stacked on pallets and prepared for shipment.

Specifications

Capacity
500 – 2,500 pcs/h
Product
Liquid / viscous
Integration
Fill+cap+label
Product Video

Product Video

Technical Documents

Technical Documents

Facility Requirements

Facility Requirements

Enclosed Area
120 – 350 m²
Installed Power
30 – 90 kW
Compressed Air
6 – 8 bar
Operator
2 – 5 persons/shift
Machines in this line

Machines that build this line

Jar Feeding & Collection Tray
Filling & Packaging
Fully automatic

Jar Feeding & Collection Tray

Rotary tray organizing jar/bottle flow at the infeed and outfeed of the filling line.

Capacity
4,800 pcs/h'e kadar
Lead time
4 – 6 weeks
Estimated investment
Project-based price
View Details
4x1 Servo Linear Filling Machine
Filling & Packaging
Fully automatic

4x1 Servo Linear Filling Machine

4-injector linear machine with volumetric servo filling; nozzles rise from the bottle bottom while filling, preventing foam in foamy products.

Capacity
500 – 2,500 pcs/h
Lead time
6 – 10 weeks
Estimated investment
Project-based price
View Details
Lid Sequencing Machine
Filling & Packaging
Fully automatic

Lid Sequencing Machine

Sensor-controlled feeding unit that elevates lids from the hopper and sequences them automatically to the capping machine.

Capacity
1,800 – 6,000 pcs/h
Lead time
6 – 10 weeks
Estimated investment
Project-based price
View Details
Single-Lane Capping Machine
Filling & Packaging
Fully automatic

Single-Lane Capping Machine

Automatic capping for jars and bottles.

Capacity
500 – 1,500 pcs/h
Lead time
6 – 10 weeks
Estimated investment
Project-based price
View Details
Full-Automatic Labeling (Cabin)
Labeling
Fully automatic

Full-Automatic Labeling (Cabin)

Conveyorized, high-speed fully automatic labeling station.

Capacity
Ambalaj çapı, etiket boyu ve uygulama tipine göre yaklaşık 10 – 40 pcs/dk
Lead time
6 – 10 weeks
Estimated investment
Project-based price
View Details
Core Systems This Line Can Include

Core Systems This Line Can Include

  • Product feeding and buffer tank
  • Servo filling unit
  • Cap feeding and capping
  • Labeling unit
  • Coding (date/lot) system
  • Conveyor and accumulation system
  • Box / packaging unit
  • Palletizing
  • CIP / cleaning (in liquid products)
  • Electrical panel, PLC and automation
Optional Equipment

Optional Equipment

Format change sets Metal detector / checkweigher Shrink / group packaging Automatic palletizing (robot) Laser coding Nitrogen dosing Air compressor
Investment Options

Investment Options

Economic
Limited automation
⁦⁦$123,000⁩ – ⁦$157,000⁩⁩
Core process equipment, standard control system, limited automation and basic commissioning support. For investors who want to keep initial cost controlled.
Standard
Balanced automation
⁦⁦$147,000⁩ – ⁦$188,000⁩⁩
Balanced automation, stronger process control, main auxiliary equipment, installation support and operator training. Recommended for long-term, sustainable production.
Premium / Full
Full automation
⁦⁦$197,000⁩ – ⁦$252,000⁩⁩
High automation, advanced PLC/HMI control, premium equipment options, extensive field support, extended commissioning and strong quality control. For low operator dependency and factory-grade standards.

Prices may vary by capacity, automation level, equipment brand, auxiliary utilities, destination country and project scope. The exact price is confirmed by a quote prepared after the engineering pre-assessment.

Investment Rationale

Filling-packaging is the step where yield and consistency are most visible in the product; automation reduces labor costs, minimizes waste, and improves brand perception.

Installation & Commissioning

Layout, mechanical/electrical assembly coordination and full-capacity commissioning are handled by our team.

Operator Training

During commissioning your operators are trained on-site for operation, cleaning and daily maintenance.

Spare Parts & Service

A critical spare-parts list is provided with the quote; remote and on-site service support production continuity.

Customization for Your Product

Configuration is adapted by our engineers to your product characteristics, packaging, capacity and plant conditions.

What will we ask you before the quote?

These details let us offer the right scope and the right price the first time.

Product type
Capacity target
Packaging type
Installation country
Existing facility status
Power / water / air utilities
Target budget
Planned investment date
Frequently Asked Questions

Frequently Asked Questions

Does it fit different bottle/jar sizes?
Quick changeover to multiple packages with format changeover sets.
What is the capacity in pieces/hour?
Configured in the range of 500–2,500 pieces/hour depending on the product and packaging.
Will it integrate with my existing machines?
Integration with existing equipment is possible at the conveyor and control level.
Installation time?
Typical 1–3 weeks on-site.
Is there after-sales support?
Yes; we support production continuity with spare parts, technical support and remote/on-site service.
Does the installation country affect the price?
Yes; shipping, customs, local assembly and utility costs vary by destination and are confirmed in the quote.

Get an engineering pre-assessment for this line

Share your capacity target; our engineers will get back with area, equipment and estimated investment.

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