ProcessTürk — Turnkey Industrial Plant Solutions

Filling & Packaging Line

Combines servo filling, capping, labeling and coding on a single conveyor line. Wide product range incl. oil, sauce, beverage and detergent.

Capacity
500 – 2.500 adet/saat
Lead time
6 – 12 hafta
Approx. project-based investment
$147,000 – $188,000
Exact price confirmed in quote

Prices may vary by capacity, automation level, equipment brand, auxiliary utilities, destination country and project scope. The exact price is confirmed by a quote prepared after the engineering pre-assessment.

Filling & Packaging Line
Who is it for?

Who is it for?

Ambalajlı ürüne geçen üretici
Yağ/sos/içecek/deterjan dolum ihtiyacı
Fason dolum & kontrat paketleme
Kapasite artışı planlayan fabrika
Capacity

Capacity options for this line

500 – 1.000 adet/saat
1.000 – 2.000 adet/saat
2.000 – 2.500 adet/saat
Özel kapasite (proje bazlı)
Packaging type
PET şişeCam kavanozTenekeDoypack
Production Flow

Production Flow

Filling, capping and labeling integration for liquid and viscous products.

01
Ürün Besleme
Ürün tampon tanktan dolum ünitesine kontrollü beslenir.
02
Dolum
Hacimsel/ağırlıksal servo dolumla hassas ve hızlı doldurma.
03
Kapaklama
Vidalı/baskılı kapak otomatik yerleştirilir ve sıkılır.
04
Etiketleme
Gövde/sarma etiket hassas konumlandırılır.
05
Kodlama
Üretim/son kullanma tarihi ve lot inkjet/lazerle basılır.
06
Koli & Paketleme
Ürünler koliye yerleştirilir ve bantlanır.
07
Paletleme
Koliler palete istiflenerek sevkiyata hazırlanır.

Specifications

Capacity
500 – 2,500 pcs/h
Product
Liquid / viscous
Integration
Fill+cap+label
Facility Requirements

Facility Requirements

Kapalı Alan
120 – 350 m²
Kurulu Güç
30 – 90 kW
Basınçlı Hava
6 – 8 bar
Operatör
2 – 5 kişi/vardiya
Machines in this line

Machines that build this line

4x1 Servo Linear Filling Machine
Filling & Packaging
Fully automatic

4x1 Servo Linear Filling Machine

4-injector linear machine with volumetric servo filling; nozzles rise from the bottle bottom while filling, preventing foam in foamy products.

Capacity
500 – 2.500 adet/saat
Lead time
6 – 10 hafta
Estimated investment
Project-based price
View Details
Single-Lane Capping Machine
Filling & Packaging
Fully automatic

Single-Lane Capping Machine

Automatic capping for jars and bottles.

Capacity
500 – 1.500 adet/saat
Lead time
6 – 10 hafta
Estimated investment
Project-based price
View Details
Dual-Lane Capping Machine
Filling & Packaging
Fully automatic

Dual-Lane Capping Machine

High-capacity dual-lane capping.

Capacity
1000 – 2400 adet/saat
Lead time
8 – 12 hafta
Estimated investment
Project-based price
View Details
Full-Automatic Labeling (Cabin)
Labeling
Fully automatic

Full-Automatic Labeling (Cabin)

Conveyorized, high-speed fully automatic labeling station.

Capacity
25 – 40 adet/dak
Lead time
6 – 10 hafta
Estimated investment
Project-based price
View Details
Granule Filling Machine
Filling & Packaging
Semi-automatic

Granule Filling Machine

Vibration-system precise filling for granular products such as olives, rice, chickpeas, beans, salt and seeds.

Capacity
600 – 1000 adet/saat
Lead time
4 – 6 hafta
Estimated investment
Project-based price
View Details
Core Systems This Line Can Include

Core Systems This Line Can Include

  • Ürün besleme ve tampon tank
  • Servo dolum ünitesi
  • Kapak besleme ve kapaklama
  • Etiketleme ünitesi
  • Kodlama (tarih/lot) sistemi
  • Konveyör ve akümülasyon sistemi
  • Koli / paketleme ünitesi
  • Paletleme
  • CIP / temizlik (sıvı ürünlerde)
  • Elektrik pano, PLC ve otomasyon
Optional Equipment

Optional Equipment

Format değişim setleri Metal dedektör / kontrol kantarı Shrink / grup ambalaj Otomatik paletleme (robot) Lazer kodlama Nitrojen dozajlama Hava kompresörü
Investment Options

Investment Options

Economic
Limited automation
$123,000 – $157,000
Core process equipment, standard control system, limited automation and basic commissioning support. For investors who want to keep initial cost controlled.
Standard
Balanced automation
$147,000 – $188,000
Balanced automation, stronger process control, main auxiliary equipment, installation support and operator training. Recommended for long-term, sustainable production.
Premium / Full
Full automation
$197,000 – $252,000
High automation, advanced PLC/HMI control, premium equipment options, extensive field support, extended commissioning and strong quality control. For low operator dependency and factory-grade standards.

Prices may vary by capacity, automation level, equipment brand, auxiliary utilities, destination country and project scope. The exact price is confirmed by a quote prepared after the engineering pre-assessment.

Investment Rationale

Dolum-paketleme, üründe verim ve tutarlılığın en görünür olduğu adımdır; otomasyon işçilik maliyetini düşürüp fireyi azaltır ve marka algısını iyileştirir.

Installation & Commissioning

Layout, mechanical/electrical assembly coordination and full-capacity commissioning are handled by our team.

Operator Training

During commissioning your operators are trained on-site for operation, cleaning and daily maintenance.

Spare Parts & Service

A critical spare-parts list is provided with the quote; remote and on-site service support production continuity.

Customization for Your Product

Configuration is adapted by our engineers to your product characteristics, packaging, capacity and plant conditions.

What will we ask you before the quote?

These details let us offer the right scope and the right price the first time.

Product type
Capacity target
Packaging type
Installation country
Existing facility status
Power / water / air utilities
Target budget
Planned investment date
Frequently Asked Questions

Frequently Asked Questions

Farklı şişe/kavanoz boylarına uyar mı?
Format değişim setleriyle çok sayıda ambalaja hızlı geçiş yapılır.
Kaç adet/saat kapasite?
Ürün ve ambalaja göre 500–2.500 adet/saat aralığında yapılandırılır.
Mevcut makinelerimle entegre olur mu?
Konveyör ve kontrol seviyesinde mevcut ekipmana entegrasyon mümkündür.
Kurulum süresi?
Sahada tipik 1–3 hafta.
Is there after-sales support?
Yes; we support production continuity with spare parts, technical support and remote/on-site service.
Does the installation country affect the price?
Yes; shipping, customs, local assembly and utility costs vary by destination and are confirmed in the quote.

Get an engineering pre-assessment for this line

Share your capacity target; our engineers will get back with area, equipment and estimated investment.

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