4x1 Servo Linear Filling Machine

The 4x1 servo linear filling machine is a four-injector filling unit that meters liquid product volumetrically into bottles. During filling, the nozzles start at the bottom of the bottle and rise with the liquid level; this movement prevents the agitation caused by free-fall and markedly reduces foaming in foam-prone products. Servo drive cuts off the nozzle at end of fill to prevent dripping, keeping the bottle neck and cap surface clean. The line runs at 500 – 2,500 units/hour in 1000 ml format. Filling accuracy is approximately ±0.5% depending on product and fill volume, approaching ±1% at low fill volumes. Power requirement is 2.8 kW (220 – 380 V), working pressure 6 bar and air consumption approximately 150 – 250 NL/min. The machine measures 1280 × 800 × 2270 mm and ships with a 6-metre conveyor; the frame and all product-contact surfaces are AISI 304 stainless steel. Injector count directly determines capacity and can be upgraded from 4 to 6 or 8 nozzles. Selecting on target output alone is misleading, however: a viscous sauce and a thin edible oil do not flow through the same nozzle at the same rate, so real capacity depends on product viscosity and bottle neck diameter. Format changeover is mechanical; in plants switching frequently between bottle sizes, this time directly affects shift efficiency. A filling machine is not a line on its own. Product preparation and a feed tank precede it; capping, labelling and date coding follow, and these can be integrated on the same conveyor as options. ProcessTürk delivers the machine standalone or as part of a sauce or liquid food filling line. Nozzle and filling system are adapted to your product viscosity, foaming behaviour, bottle format, cap type and capacity target.