Sauce Preparation Platform
Complete sauce preparation system combining vacuum heavy mixer, high-speed stirrer, pre-preparation and oil stock tanks on a single platform.
A vacuum emulsifying preparation unit designed for mayonnaise, ketchup, mustard, cold/hot sauces and jam, gathering every process step onto a single skid. The main vessel has a Ø795 mm shell with a conical bottom and a Ø400 manhole; a tube-in-tube (Ø219) heater allows hot processing. Agitation is two-stage: a scraped-surface anchor agitator keeps the wall clean while a high-speed blade mixer builds the emulsion, supported by a bottom-mounted HMJ-200 high-shear homogenizer. The unit includes a pre-mix tank with its own disperser and a separate oil stock tank for mayonnaise emulsions. Powders and additives are drawn in dust-free through a vacuum induction hopper; the product is discharged by a mono (progressive-cavity) pump without breaking its texture. A fan-cooled and filtered control cabinet, pneumatic piston valves and a chequer-plate operator platform are part of the unit.
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This machine's family in one video
Mayonnaise, ketchup and sauce machines — A narrated introduction covering the machines of this family together. The capacity figures in the video come from our product records.
Capacity options for this machine
Specifications
| Capacity | 500 – 1,500 kg/h (cold sauce) |
|---|---|
| Tank volume | 500 / 700 / 1000 L (working 250 – 500 L) |
| Installed power | 25 - 30 kW |
| Steam consumption | 50 kg/h |
| Dimensions | 3250 × 2500 × 2200 mm (500 L configuration) |
| Material | Complete AISI 304 stainless |
| Control | PLC automation |
| Main Vessel Shell Diameter | Ø795 mm (conical bottom, torispherical top) |
| Manhole | Ø400 mm |
| Heating | Ø219 tube-in-tube heater (hot process) |
| Homogenizer | HMJ-200 high-shear, bottom-mounted |
| Agitation | Scraped-surface anchor agitator + high-speed blade mixer |
| Discharge | Mono (progressive-cavity) pump |
Why buy this machine from ProcessTürk?
- Vacuum mixing technology
- Fast and homogeneous mixing
- Pre-preparation and oil storage integration
- Compact design
- Easy cleaning and maintenance
- Energy efficiency
- AISI 304 food-contact surface
Installation & Commissioning
Layout, mechanical/electrical assembly coordination and full-capacity commissioning are handled by our team.
Operator Training
During commissioning your operators are trained on-site for operation, cleaning and daily maintenance.
Spare Parts & Service
A critical spare-parts list is provided with the quote; remote and on-site service support production continuity.
Customization for Your Product
Tank volume and mixer group are adapted to your recipe, target texture and stability, hourly capacity target and hot/cold process requirement.
What will we ask you before the quote?
These details let us offer the right scope and the right price the first time.
Frequently Asked Questions
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