ProcessTürk — Turnkey Industrial Plant Solutions
Sauce & MixingFully automatic

Sauce Preparation Platform

A vacuum emulsifying preparation unit designed for mayonnaise, ketchup, mustard, cold/hot sauces and jam, gathering every process step onto a single skid. The main vessel has a Ø795 mm shell with a conical bottom and a Ø400 manhole; a tube-in-tube (Ø219) heater allows hot processing. Agitation is two-stage: a scraped-surface anchor agitator keeps the wall clean while a high-speed blade mixer builds the emulsion, supported by a bottom-mounted HMJ-200 high-shear homogenizer. The unit includes a pre-mix tank with its own disperser and a separate oil stock tank for mayonnaise emulsions. Powders and additives are drawn in dust-free through a vacuum induction hopper; the product is discharged by a mono (progressive-cavity) pump without breaking its texture. A fan-cooled and filtered control cabinet, pneumatic piston valves and a chequer-plate operator platform are part of the unit.

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Capacity:500 – 1,500 kg/hAutomation:Fully automaticMaterial:AISI 304Lead time:17 – 22 weeks
Suitable Products
MayonnaiseKetchupSauceJamMustard
Select capacity
Estimated investment
⁦€42,000⁩
Sauce Preparation Platform 500 kg/hour
Exact price confirmed in quote
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Capacity

Capacity options for this machine

Sauce Preparation Platform 500 kg/hour
Sauce Preparation Platform 1000 kg/hour
Sauce Preparation Platform 1500 kg/hour

Specifications

Capacity500 – 1,500 kg/h (cold sauce)
Tank volume500 / 700 / 1000 L (working 250 – 500 L)
Installed power25 - 30 kW
Steam consumption50 kg/h
Dimensions3250 × 2500 × 2200 mm (500 L configuration)
MaterialComplete AISI 304 stainless
ControlPLC automation
Main Vessel Shell DiameterØ795 mm (conical bottom, torispherical top)
ManholeØ400 mm
HeatingØ219 tube-in-tube heater (hot process)
HomogenizerHMJ-200 high-shear, bottom-mounted
AgitationScraped-surface anchor agitator + high-speed blade mixer
DischargeMono (progressive-cavity) pump

Why buy this machine from ProcessTürk?

  • Vacuum emulsifying process
  • Scraped-surface anchor agitator
  • HMJ-200 high-shear homogenizer
  • Integrated pre-mix and oil stock tanks
  • Vacuum powder induction — dust-free
  • Mono-pump discharge that preserves texture
  • PLC automation with recipe management
  • AISI 304 food-contact surface
Packaging / Process Options
CIP compatible process platform
Optional Features
Extra homogenizer pumpVacuum additive intakeRecipe automation

Installation & Commissioning

Layout, mechanical/electrical assembly coordination and full-capacity commissioning are handled by our team.

Operator Training

During commissioning your operators are trained on-site for operation, cleaning and daily maintenance.

Spare Parts & Service

A critical spare-parts list is provided with the quote; remote and on-site service support production continuity.

Customization for Your Product

Tank volume and mixer group are adapted to your recipe, target texture and stability, hourly capacity target and hot/cold process requirement.

What will we ask you before the quote?

These details let us offer the right scope and the right price the first time.

Product type
Capacity target
Packaging type
Installation country
Existing facility status
Power / water / air utilities
Target budget
Planned investment date

Frequently Asked Questions

Is this machine suitable for my product?

Suitability assessment is carried out free of charge by our ProcessTürk engineering team and is based on your product sample, packaging type and target capacity. First, the product's flow behaviour, viscosity and fill volume are reviewed; then the current configuration is checked against your process requirements. If it does not match, our engineers adapt the machine — for example the product-contact surface, the number of filling heads or the packaging module. Food-contact surfaces are always stainless steel and are selected according to hygiene requirements. In addition, facts such as capacity, automation level and delivery time are confirmed to you in writing once the assessment is complete. Finally, the request moves to the quotation stage, where the final configuration is stated in the proposal document. This assessment is usually completed quickly and no extra fee is charged. Pilot tests for different packaging types can also be scheduled on request, and the results are reported back to you.

Is CE-compliant manufacturing available?

Yes; CE-compliant manufacturing and documentation options are offered based on your target market. The machine is designed and built according to the essential safety requirements of the EU Machinery Directive. On request, the technical file, risk assessment and declaration of conformity are prepared together with delivery. For Gulf and African markets, different certification or voltage/frequency adaptations are also planned by our engineering team. The CE mark confirms that electrical safety, mechanical protection and hygiene requirements have been verified, which simplifies your export process. The documentation package usually includes the user manual, electrical schematics and maintenance instructions. The certification scope varies by project, so telling us which market you plan to export to speeds up preparation of the correct documentation. As a result, CE compliance lets you export with confidence to Europe and to other markets that accept the CE mark.

How do delivery and installation work?

After production is complete, a Factory Acceptance Test (FAT) is carried out; capacity and safety checks are verified together with you or your representative before commissioning. Shipping, on-site installation and commissioning are then coordinated according to the project plan. Lead time depends on the scope of the order and on our production schedule at the time; if you tell us which machine you are interested in, we can share the exact lead time that applies. The clock starts once the order advance is received and the figure is stated as binding in the quotation. During on-site installation, mechanical and electrical assembly is carried out by our team according to the layout plan. During commissioning, your operators are trained on-site for operation, cleaning and daily maintenance. Once installation is complete, a full-capacity test is run and the results are shared with you, so the machine begins production with a measured and verified performance.

What is covered by the warranty?

For single-machine purchases, the warranty period is 1 year; wear parts are outside this scope. For complete line projects, the warranty is defined per piece of equipment and stated in writing in the quotation, since each item may carry a different warranty length. If a fault occurs during the warranty period, remote technical support is provided first; if the issue cannot be resolved remotely, an on-site intervention is planned. We recommend a separate spare-parts package for critical wear items so that unexpected downtime is kept to a minimum. The warranty covers manufacturing defects, assembly errors and electrical/mechanical component faults; damage caused by user error is excluded. The warranty period starts from the delivery date, not from commissioning, and this is clearly stated in the proposal document. This structure gives you a predictable support process for both single-machine purchases and large-scale line investments.

How are spare parts and after-sales support provided?

A critical spare-parts list is provided together with the quote, so you can see before delivery which parts should be kept in stock. During commissioning, your operators are trained on-site for operation, cleaning and daily maintenance, and the training is usually planned to cover your entire production team. Production continuity is supported through remote technical assistance and, where necessary, on-site service; in the first stage, the issue is diagnosed remotely. A dedicated channel is kept for spare-parts supply, and delivery time for critical parts is planned with priority. In addition, a periodic maintenance schedule and checklist are shared together with delivery, so maintenance intervals are not missed. The same support process applies to machines installed in different countries; differences in language or time zone do not change the quality of support. This approach supports uninterrupted production throughout the machine's service life.

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