ProcessTürk — Turnkey Industrial Plant Solutions
Main Liquid Filling Unit
Filling & PackagingFully automatic

Main Liquid Filling Unit

This main liquid filling unit offers flexible use with a filling range of 50 ml to 1000 ml. Being made of AISI 316L stainless steel provides advantages in both durability and hygiene. The four-nozzle system prevents foam formation by filling from the bottom, thus preserving the quality of the liquid during filling and increasing efficiency. The unit reduces labor costs by automating liquid filling processes and increases production speed. Thanks to the automation system, filling operations are carried out quickly and reliably. This provides an effective solution to meet the liquid filling needs in your production facility.

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Automation:Fully automaticMaterial:Stainless Steel
Suitable Products
Orange juicePomegranate juiceLemon juiceApple juicePepper pasteOlive oilMilkYogurtKefirFlavored beverages
Estimated investment
Project-based price
Exact price confirmed in quote
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Product Video

Product Video

Technical Documents

Technical Documents

Capacity

Capacity options for this machine

Special capacity (project-based)
50 – 1,000 ml filling range

Specifications

Number of NozzlesFour volumetric/servo filling nozzles
Filling Range50 ml – 1000 ml, adjustable
Filling Accuracy±1%
MaterialWetted pistons, tank, valves and fittings in AISI 316L; frame in AISI 304
DosingServo-driven pistons; volume set digitally in millilitres from the PLC screen
Filling MethodBottom-up rising fill — prevents foaming and turbulence
Anti-Drip ValvePneumatic cut-off stopping flow instantly at end of fill
Buffer TankAISI 316L tank with level sensor and automatic feed valve
CleaningHygienic internal surfaces suitable for CIP without dismantling, Tri-Clamp connections
CentringPneumatic bottle stopper and centring fork — nozzles enter the bottle neck without error
Sensor Safety"No bottle, no fill" photocell control

Why buy this machine from ProcessTürk?

  • Fully automatic filling process
  • Fast and precise filling
  • Compatible with various types of liquids
  • User-friendly control panel
  • Easy maintenance and cleaning
  • Design that ensures energy efficiency
  • Stainless Steel food-contact surface
Packaging / Process Options
PET bottleGlass bottleDrum
Optional Features
Different filling volume optionsCustom filling nozzle designsModular structure for quick changeoverAutomatic cleaning systemAdvanced control panelEnergy saving moduleLiquid level monitoring sensorsQuick maintenance and service access

Installation & Commissioning

Layout, mechanical/electrical assembly coordination and full-capacity commissioning are handled by our team.

Operator Training

During commissioning your operators are trained on-site for operation, cleaning and daily maintenance.

Spare Parts & Service

A critical spare-parts list is provided with the quote; remote and on-site service support production continuity.

Customization for Your Product

This machine is suitable for medium and large-scale producers looking to enhance liquid filling operations.

What will we ask you before the quote?

These details let us offer the right scope and the right price the first time.

Product type
Capacity target
Packaging type
Installation country
Existing facility status
Power / water / air utilities
Target budget
Planned investment date

Frequently Asked Questions

Is this machine suitable for my product?

Suitability assessment is carried out free of charge by our ProcessTürk engineering team and is based on your product sample, packaging type and target capacity. First, the product's flow behaviour, viscosity and fill volume are reviewed; then the current configuration is checked against your process requirements. If it does not match, our engineers adapt the machine — for example the product-contact surface, the number of filling heads or the packaging module. Food-contact surfaces are always stainless steel and are selected according to hygiene requirements. In addition, facts such as capacity, automation level and delivery time are confirmed to you in writing once the assessment is complete. Finally, the request moves to the quotation stage, where the final configuration is stated in the proposal document. This assessment is usually completed quickly and no extra fee is charged. Pilot tests for different packaging types can also be scheduled on request, and the results are reported back to you.

Is CE-compliant manufacturing available?

Yes; CE-compliant manufacturing and documentation options are offered based on your target market. The machine is designed and built according to the essential safety requirements of the EU Machinery Directive. On request, the technical file, risk assessment and declaration of conformity are prepared together with delivery. For Gulf and African markets, different certification or voltage/frequency adaptations are also planned by our engineering team. The CE mark confirms that electrical safety, mechanical protection and hygiene requirements have been verified, which simplifies your export process. The documentation package usually includes the user manual, electrical schematics and maintenance instructions. The certification scope varies by project, so telling us which market you plan to export to speeds up preparation of the correct documentation. As a result, CE compliance lets you export with confidence to Europe and to other markets that accept the CE mark.

How do delivery and installation work?

After production is complete, a Factory Acceptance Test (FAT) is carried out; capacity and safety checks are verified together with you or your representative before commissioning. Shipping, on-site installation and commissioning are then coordinated according to the project plan. Lead time depends on the scope of the order and on our production schedule at the time; if you tell us which machine you are interested in, we can share the exact lead time that applies. The clock starts once the order advance is received and the figure is stated as binding in the quotation. During on-site installation, mechanical and electrical assembly is carried out by our team according to the layout plan. During commissioning, your operators are trained on-site for operation, cleaning and daily maintenance. Once installation is complete, a full-capacity test is run and the results are shared with you, so the machine begins production with a measured and verified performance.

What is covered by the warranty?

For single-machine purchases, the warranty period is 1 year; wear parts are outside this scope. For complete line projects, the warranty is defined per piece of equipment and stated in writing in the quotation, since each item may carry a different warranty length. If a fault occurs during the warranty period, remote technical support is provided first; if the issue cannot be resolved remotely, an on-site intervention is planned. We recommend a separate spare-parts package for critical wear items so that unexpected downtime is kept to a minimum. The warranty covers manufacturing defects, assembly errors and electrical/mechanical component faults; damage caused by user error is excluded. The warranty period starts from the delivery date, not from commissioning, and this is clearly stated in the proposal document. This structure gives you a predictable support process for both single-machine purchases and large-scale line investments.

How are spare parts and after-sales support provided?

A critical spare-parts list is provided together with the quote, so you can see before delivery which parts should be kept in stock. During commissioning, your operators are trained on-site for operation, cleaning and daily maintenance, and the training is usually planned to cover your entire production team. Production continuity is supported through remote technical assistance and, where necessary, on-site service; in the first stage, the issue is diagnosed remotely. A dedicated channel is kept for spare-parts supply, and delivery time for critical parts is planned with priority. In addition, a periodic maintenance schedule and checklist are shared together with delivery, so maintenance intervals are not missed. The same support process applies to machines installed in different countries; differences in language or time zone do not change the quality of support. This approach supports uninterrupted production throughout the machine's service life.

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