ProcessTürk — Turnkey Industrial Plant Solutions
Filling & PackagingSemi-automatic

Granule Filling Machine

The granule filling machine is a vibration-fed filling unit that doses free-flowing granular products by weight. Product moves from the feed hopper into a vibrating channel; as the scale approaches target weight, feed rate is reduced in stages and the final grains are added at slow flow. Measuring weight rather than volume preserves fill consistency in products whose grain size and density vary from batch to batch. The machine runs at 600 – 1,000 units/hour, consumes 1,000 W and operates on 220 V. Its dimensions are 500 × 500 × 1500 mm; this compact footprint is a decisive advantage for small and medium plants with limited floor space. The body is AISI 304 stainless steel and control is via touch panel. What determines real capacity is not the machine's nominal speed but the flow behaviour of the product. Free-flowing products such as rice and sugar run close to nominal speed; with moist, cohesive products such as olives, bridging can occur in the feed channel and effective speed drops. Pack weight also has a direct effect: the same machine produces markedly more units per hour at 250 g than at larger pack weights. Capacity should therefore be calculated together with the product–weight–packaging triple. The unit is semi-automatic: the machine performs dosing, while placing and closing the package is left to the operator or to added units depending on line design. Capacity can be increased with a dual scale, and date coding and conveyor discharge are available as options. ProcessTürk delivers the machine standalone or as part of a packaging line; the dosing system is adapted to granule flowability, product density, pack weight, packaging type and your capacity target.

Last updated:

Capacity:600 – 1000 pcs/hAutomation:Semi-automaticMaterial:AISI 304Lead time:4 – 6 weeks
Suitable Products
TeaCoffeeSugarSaltLegumeGranulated food
Estimated investment
⁦⁦$1,200⁩ – ⁦$1,500⁩⁩
Exact price confirmed in quote
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Product Video

Product Video

Technical Documents

Technical Documents

Capacity

Capacity options for this machine

300 – 600 pcs/h
600 – 1,000 pcs/h
1,000 – 1,500 pcs/h
Special capacity (project-based)

Specifications

Filling systemVibration
DosingVariable by product and weight
Power1,000 W · 220 V
Dimensions500 × 500 × 1500 mm
BodyAISI 304 stainless
ControlTouch panel

Why buy this machine from ProcessTürk?

  • Weight-based precise dosing
  • Stainless 304 body
  • Easy cleaning
  • AISI 304 food-contact surface
Packaging / Process Options
DoypackBoxJarPE bag
Optional Features
Double scaleDate codingConveyor outlet

Installation & Commissioning

Layout, mechanical/electrical assembly coordination and full-capacity commissioning are handled by our team.

Operator Training

During commissioning your operators are trained on-site for operation, cleaning and daily maintenance.

Spare Parts & Service

A critical spare-parts list is provided with the quote; remote and on-site service support production continuity.

Customization for Your Product

The dosing system is adapted by our engineers to your granule flowability, bulk density, pack weight, packaging type and capacity target.

What will we ask you before the quote?

These details let us offer the right scope and the right price the first time.

Product type
Capacity target
Packaging type
Installation country
Existing facility status
Power / water / air utilities
Target budget
Planned investment date

Frequently Asked Questions

Is this machine suitable for my product?

Suitability assessment is carried out free of charge by our ProcessTürk engineering team and is based on your product sample, packaging type and target capacity. First, the product's flow behaviour, viscosity and fill volume are reviewed; then the current configuration is checked against your process requirements. If it does not match, our engineers adapt the machine — for example the product-contact surface, the number of filling heads or the packaging module. Food-contact surfaces are always stainless steel and are selected according to hygiene requirements. In addition, facts such as capacity, automation level and delivery time are confirmed to you in writing once the assessment is complete. Finally, the request moves to the quotation stage, where the final configuration is stated in the proposal document. This assessment is usually completed quickly and no extra fee is charged. Pilot tests for different packaging types can also be scheduled on request, and the results are reported back to you.

Is CE-compliant manufacturing available?

Yes; CE-compliant manufacturing and documentation options are offered based on your target market. The machine is designed and built according to the essential safety requirements of the EU Machinery Directive. On request, the technical file, risk assessment and declaration of conformity are prepared together with delivery. For Gulf and African markets, different certification or voltage/frequency adaptations are also planned by our engineering team. The CE mark confirms that electrical safety, mechanical protection and hygiene requirements have been verified, which simplifies your export process. The documentation package usually includes the user manual, electrical schematics and maintenance instructions. The certification scope varies by project, so telling us which market you plan to export to speeds up preparation of the correct documentation. As a result, CE compliance lets you export with confidence to Europe and to other markets that accept the CE mark.

How do delivery and installation work?

After production is complete, a Factory Acceptance Test (FAT) is carried out; capacity and safety checks are verified together with you or your representative before commissioning. Shipping, on-site installation and commissioning are then coordinated according to the project plan. Lead time depends on the scope of the order and on our production schedule at the time; if you tell us which machine you are interested in, we can share the exact lead time that applies. The clock starts once the order advance is received and the figure is stated as binding in the quotation. During on-site installation, mechanical and electrical assembly is carried out by our team according to the layout plan. During commissioning, your operators are trained on-site for operation, cleaning and daily maintenance. Once installation is complete, a full-capacity test is run and the results are shared with you, so the machine begins production with a measured and verified performance.

What is covered by the warranty?

For single-machine purchases, the warranty period is 1 year; wear parts are outside this scope. For complete line projects, the warranty is defined per piece of equipment and stated in writing in the quotation, since each item may carry a different warranty length. If a fault occurs during the warranty period, remote technical support is provided first; if the issue cannot be resolved remotely, an on-site intervention is planned. We recommend a separate spare-parts package for critical wear items so that unexpected downtime is kept to a minimum. The warranty covers manufacturing defects, assembly errors and electrical/mechanical component faults; damage caused by user error is excluded. The warranty period starts from the delivery date, not from commissioning, and this is clearly stated in the proposal document. This structure gives you a predictable support process for both single-machine purchases and large-scale line investments.

How are spare parts and after-sales support provided?

A critical spare-parts list is provided together with the quote, so you can see before delivery which parts should be kept in stock. During commissioning, your operators are trained on-site for operation, cleaning and daily maintenance, and the training is usually planned to cover your entire production team. Production continuity is supported through remote technical assistance and, where necessary, on-site service; in the first stage, the issue is diagnosed remotely. A dedicated channel is kept for spare-parts supply, and delivery time for critical parts is planned with priority. In addition, a periodic maintenance schedule and checklist are shared together with delivery, so maintenance intervals are not missed. The same support process applies to machines installed in different countries; differences in language or time zone do not change the quality of support. This approach supports uninterrupted production throughout the machine's service life.

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