ProcessTürk — Turnkey Industrial Plant Solutions

Sauce, Mayonnaise & Ketchup Line

Covers water preparation, emulsion/mixer tank, homogenization, filling, capping and labeling. Delivered with recipe support for mayo, ketchup, mustard and sauces.

Capacity
1 – 8 ton/gün
Lead time
8 – 14 hafta
Approx. project-based investment
€153,000 – €278,000
Exact price confirmed in quote

Prices may vary by capacity, automation level, equipment brand, auxiliary utilities, destination country and project scope. The exact price is confirmed by a quote prepared after the engineering pre-assessment.

Sauce, Mayonnaise & Ketchup Line
Who is it for?

Who is it for?

Sos/mayonez markası kurmak isteyenler
Ürün gamını genişleten gıda üreticisi
Private-label & fason üretici
HORECA tedarikçisi
Capacity

Capacity options for this line

1 – 3 ton/gün
3 – 5 ton/gün
5 – 8 ton/gün
Özel kapasite (proje bazlı)
Packaging type
PET şişeCam şişeDoypackSachet
Production Flow

Production Flow

Perfect texture with high-shear mixer and emulsion group.

01
Hammadde Hazırlama & Tartım
Yağ, yumurta/toz, sirke ve baharat reçeteye göre tartılır.
02
Ön Karışım
Sıvı ve toz bileşenler ön karışım tankında birleştirilir.
03
Yüksek Kesme Mikseri
Yüksek devirli mikserde kararlı emülsiyon ve hedef viskozite oluşturulur.
04
Vakumlu Deaerasyon
Vakum altında hava alınır; renk, kıvam ve raf ömrü iyileşir.
05
Pastörizasyon / Isıl İşlem
Ketçap/sos için ısıl işlemle mikrobiyal güvenlik sağlanır.
06
Homojenizasyon
Partikül boyutu küçültülerek pürüzsüz, ayrışmayan doku elde edilir.
07
Dolum & Kapaklama
Kavanoz, şişe, doypack veya poşete hijyenik dolum ve kapaklama.

Specifications

Capacity
1 – 8 ton/day
Products
Mayo, ketchup, sauce
Recipe support
Included
Facility Requirements

Facility Requirements

Kapalı Alan
200 – 500 m²
Kurulu Güç
60 – 180 kW
Buhar / Sıcak Su
0.3 – 1.5 ton/saat
Su
2 – 8 m³/saat
Operatör
3 – 6 kişi/vardiya
Machines in this line

Machines that build this line

Emulsion & Mixing Tank
Sauce & Mixing
Semi-automatic

Emulsion & Mixing Tank

High-shear mixer for perfect texture in mayo, ketchup and sauce.

Capacity
500 – 5000 L
Lead time
8 – 12 hafta
Estimated investment
Project-based price
View Details
Homogenizer
Dairy Processing
Fully automatic

Homogenizer

High-pressure system breaking fat globules in milk and liquid foods.

Capacity
500 – 10.000 L/h
Lead time
8 – 14 hafta
Estimated investment
€18,975 – €66,125
6 capacity options
View Details
4x1 Servo Linear Filling Machine
Filling & Packaging
Fully automatic

4x1 Servo Linear Filling Machine

4-injector linear machine with volumetric servo filling; nozzles rise from the bottle bottom while filling, preventing foam in foamy products.

Capacity
500 – 2.500 adet/saat
Lead time
6 – 10 hafta
Estimated investment
Project-based price
View Details
Full-Automatic Labeling (Cabin)
Labeling
Fully automatic

Full-Automatic Labeling (Cabin)

Conveyorized, high-speed fully automatic labeling station.

Capacity
25 – 40 adet/dak
Lead time
6 – 10 hafta
Estimated investment
Project-based price
View Details
Single-Lane Capping Machine
Filling & Packaging
Fully automatic

Single-Lane Capping Machine

Automatic capping for jars and bottles.

Capacity
500 – 1.500 adet/saat
Lead time
6 – 10 hafta
Estimated investment
Project-based price
View Details
Core Systems This Line Can Include

Core Systems This Line Can Include

  • Hammadde hazırlama ve tartım
  • Ürün hazırlama tankları
  • Yüksek kesme / emülsiyon mikser tankı
  • Vakum mikser ve deaerasyon
  • Homojenizatör
  • Pastörizasyon / ısıl işlem ünitesi
  • Tampon tanklar ve transfer pompaları
  • Dolum ve kapaklama hattı
  • Etiketleme / paketleme
  • CIP temizlik sistemi
  • Elektrik pano, PLC ve otomasyon
Optional Equipment

Optional Equipment

Otomatik reçete dozajlama Toz besleme / eritme ünitesi Vakum mikser yükseltmesi Otomatik CIP Doypack / poşet dolum alternatifi Metal dedektör / kontrol kantarı Buhar kazanı Hava kompresörü Laboratuvar ekipmanları

Investment Rationale

Yüksek marjlı, markalaşmaya uygun bir ürün grubudur. Görece düşük başlangıç yatırımıyla private-label ve ihracat fırsatı sunar.

Installation & Commissioning

Layout, mechanical/electrical assembly coordination and full-capacity commissioning are handled by our team.

Operator Training

During commissioning your operators are trained on-site for operation, cleaning and daily maintenance.

Spare Parts & Service

A critical spare-parts list is provided with the quote; remote and on-site service support production continuity.

Customization for Your Product

Configuration is adapted by our engineers to your product characteristics, packaging, capacity and plant conditions.

What will we ask you before the quote?

These details let us offer the right scope and the right price the first time.

Product type
Capacity target
Packaging type
Installation country
Existing facility status
Power / water / air utilities
Target budget
Planned investment date
Frequently Asked Questions

Frequently Asked Questions

Reçete ve emülsiyon stabilitesi desteği var mı?
Evet; mayonez/ketçap/sos reçeteleri, viskozite ve stabilite ayarıyla teslim edilir.
CIP (yerinde temizlik) dahil mi?
Opsiyonel CIP ünitesiyle hijyen ve ürün geçiş temizliği otomatikleştirilir.
Farklı ambalajlara dolum yapabilir miyim?
Kavanoz, şişe, doypack ve poşet tek hatta entegre edilebilir.
Kurulum süresi?
Sahada tipik 2–4 hafta.
Is there after-sales support?
Yes; we support production continuity with spare parts, technical support and remote/on-site service.
Does the installation country affect the price?
Yes; shipping, customs, local assembly and utility costs vary by destination and are confirmed in the quote.

Get an engineering pre-assessment for this line

Share your capacity target; our engineers will get back with area, equipment and estimated investment.

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